From 1980 to year 2000 full twenty years BPL made Television sets now called the Dome TV. Mrs.Indira Gandhi on returning as Prime Minister sanctioned the large scale expansion of TV transmitters creating a sudden explosion of the Television Market. There were hardly any tv's in the country and only very few very privileged people had them. The sudden explosion of the TV market meant a huge demand for TV sets and there was only one channel namely the DOORDARSHAN.
Dyanora, Solidaire ,Bush were all few names during these times and into this market gate-crashed a less known electronics company called BPL which was till then known for making Medical Electronics products. With the pioneering spirit of its JMD (Joint Managing Director) K P R Nambiar BPL for several years later had dominance in various forms over the TV industry.
Initially TV was made with hands-on soldering and with time imported two automatic soldering machines from SANYO.
These machines were of a splendid nature and showed superior Japanese engineering skills of these times.Some twenty operators would stuff the PCB( printed circuit board) in a production line and it would enter the machine which operated with many sets of relays..the most key part being a solder bath at very high temperature arising on the operation of a relay and automatically soldering the entire PCB and another set of two TUNGSTEN CARBIDE cutters driven at high RPM cutting the leads of the electronic components after soldering. With the arrival of these machines the Production quantity at BPL quadrupled. The machine had a circular design with PCB's taking a U turn at both ends.It was a treat watching them work.
There must be such machines in vogue even today. These machines can give sudden maintenance problems of many kinds and periodic servicing of some kind and spares replacement can prevent break downs and critical maintenance issues.
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